New Year = New Equipment = New Capabilities
With the New Year in full swing, it's a great time to take stock of all of the advancements we have made over the past year. From building a budget to recognizing what machinery best benefits our growth and competitiveness in the machining world, a lot has happened in a short amount of time. All of this research and decision-making has finally come to reality with our recent machinery purchases of:
1. CNC Machining Centers:- Haas VF-5SS
- Haas VF-2 (With Integrated Robot)
- Haas GR-510
- Haas GR-712
3. CNC Turning Center
- Haas ST-25Y
With the new additions, our fleet of CNC machines is now at 14,
and to say the least, the benefits of these purchases were well worth the
investment. So what are the benefits you ask, here are a few:
1. Integrated
Robot Automation:
IRA provides simple, direct
integration to third-party robots, allowing us to program and operate our
6-axis robot directly from our Haas machining center. Our integrated robot
enables us greater efficiencies and quality by performing specific tasks
faster and with few errors. It is also well suited for larger repetitive
production runs, as well as dangerous, labor-intensive tasks.
2. Human
Machine Interface:
HMI improves communications
among various machines throughout our facility, providing real-time feedback,
along with modifying the system without the need for reprogramming. It
also allows our new machines to produce parts at tighter tolerances, more
consistently, and at a quicker pace.
3. EZ3K Shrink System: 4. Live
Tooling:
3. EZ3K Shrink System:
These
new shrink fit chucks give us premium performance that provides us an
advantage over manual tool changes. With better-balanced tooling and less
run-out at the tool holder, we are able to keep more consistent part
finishes across all materials. This will allow us increased speed and
accuracy, which in return makes us more productive and competitive on
longer running applications. While we continue to progress to running more
machine axis's, it will allow for greater clearance and access to parts
over standard tool holders or collet chucks, further increasing our
diversification of capabilities.
Live
tooling on our turning centers greatly expands multiple processing capabilities. It solves the access problem by adding a third linear axis
to the turning-center turret, enabling rotary cutters to machine across
the spindle center line. Rather than taking a turned part to a second
machine tool when it needs a slot milled or a hole drilled, lathes
equipped with live tools can do simple milling/drilling/tapping, right on
the turning center. Efficiency is vital in today's machining world; this
capability has changed how our company processes turning applications,
saving time and money.
Diversity is what sets Airmate apart from our competition; with our in-house design and engineering department working closely with our customers, we ensure that parts are produced to customer specifications by using materials that have the best characteristics for the project at hand. We continuously strive to be the best at what we do and are committed to exceeding our customers' expectations in quality, efficiency, service, pricing, and lead time. We can't wait to see what the rest of this year will bring; our opportunities are truly endless. We will be sharing more advancements in the coming months; until then, please visit our website www.airmateplasticfabrication.com, Facebook, LinkedIn, and YouTube pages.
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